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How to avoid small opening vibration and cavitation of regulating valves? Approach from differential pressure to valve internals

2026-10-12 09:45:00

Start by checking the actual flow rate, pressure before and after the valve, and actual valve position for small opening vibration. Large capacity, mechanical friction, and cavitation may exhibit similar behavior; Separate these pieces of evidence to determine whether to modify the internal components, drivers, or system conditions.

气动单座调节阀
Single-seat pneumatic control valve
电动单座调节阀
Electric single seat regulating valve

The relationship between structure and working conditions

The occurrence of small opening vibration, noise, or unstable flow in regulating valves is usually related to the actual pressure difference of the valve, the structure of the valve core and seat, the fluid state, and the control circuit. Simply increasing the valve diameter may actually result in a smaller commonly used opening and reduce controllability.

Conditions that need to be jointly confirmed when selecting

Liquids may experience cavitation when the local pressure is lower than the vaporization pressure; Gas may experience high noise and high-speed flow effects under significant pressure drop. For these operating conditions, valve internals and multi-stage pressure reduction schemes should be evaluated based on flow rate, inlet pressure, outlet pressure, temperature, medium properties, and allowable noise.

Boundary between control and technical communication

The thrust of the actuator, valve positioner, valve position feedback, and control signals should also match the characteristics of the valve. During technical communication, the minimum, normal, and maximum flow rates, as well as corresponding pressure conditions, should be provided, rather than just the pipe diameter.

Conclusion

The product column of Fouten can be used for further comparison of structure and connection form. The actual project should still confirm the final configuration with complete process data, material list, and technical agreement.

Common customer questions

Is it better to have a larger regulating valve diameter?

No. Valves should maintain appropriate control opening under the main operating conditions. An excessively large aperture may cause the commonly used aperture to be too small, affecting the quality of adjustment.

What is the difference between cavitation and flash evaporation?

Cavitation refers to the collapse of bubbles caused by pressure recovery after local vaporization of liquids; Flash evaporation refers to the continuous existence of vaporization under downstream pressure conditions. The materials and structural considerations of the two are different.

What process data is required for regulating valves?

At least the medium, temperature, minimum/normal/maximum flow rate, inlet and outlet pressure, allowable pressure drop, pipe diameter, control signal, and environmental requirements should be provided.

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