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Pneumatic single seat regulating valve ZJHP-16C

Pneumatic single seat regulating valve ZJHP-16C

Product Features
Continuous adjustment, optional gas on/off, stable control
Model number
ZJHP-16C
Specification and caliber
DN20-DN200
Pressure level
PN16
Material
WCB
Product Introduction

ZJHP-16C Pneumatic Single Seat Regulating Valve

Pneumatic single seat regulating valve ZJHP-16C is suitable for on/off or process control in chemical processes, energy systems, and continuous flow control. Before selecting, it is necessary to confirm the composition of the medium, temperature, design pressure, normal and maximum flow rates, pressure difference before and after the valve, connection standards, and control signals. The model cannot be determined solely based on the pipe diameter. The parameters in this article are commonly used configurations and should ultimately be based on project conditions, order confirmation, and manufacturing drawings.

Structure and Drive

ZJHP-16C adopts straight through single seat, valve stem lifting and flange connection. The multi-spring pneumatic diaphragm actuator converts air pressure into linear thrust of the valve stem, driving the valve core to change the flow area for continuous adjustment, and can undertake the cutting task when the valve internals and allowable leakage conditions meet the requirements. When remote control or valve position tracking is required, it is necessary to confirm the instrument air supply, valve positioner or electropneumatic interface, control input and position feedback. Confirm air-to-open or air-to-close action separately from the required fail-safe position on loss of instrument air.

Material and sealing

The specific model on this page is ZJHP-16C, the nominal pressure is PN16, and the valve body material is WCB carbon steel. The specific configuration of metal seal or soft seal should be determined according to the medium, temperature, pressure difference, and leakage requirements. If the project requires stainless steel valve bodies or other pressure ratings, the corresponding model and material code should be confirmed, and ZJHP-16C cannot be directly used as the same specific model. High temperature, easy crystallization, particle content, or frequent operating conditions require further confirmation of valve internals, packing, and erosion conditions.

Product Specifications

Product ModelZJHP-16C
Structural formStraight through single seat, valve stem lifting type, flange connection
Nominal DiameterDN20-DN200
pressure ratingPN16
Valve body materialWCB
sealing formMetal seal or soft seal
Drive TypeMulti-spring pneumatic diaphragm actuator
Applicable temperature-29℃ to 350℃, confirm according to valve internals and packing
Applicable MediumWater, steam, gas, and clean process media

Applicable working conditions

Common features include continuous regulation, configurable air-to-open or air-to-close action, and stable control, which can be used in chemical processes, energy systems, and continuous flow control. When used in explosion-proof areas, actuators, limit switches, solenoid valves, or positioners should be configured according to the site zoning. When used in food, pharmaceutical, or high-purity media systems, further confirmation of the contact material, surface treatment, and cleaning plan is required; Projects involving flammable, toxic, or highly corrosive media should undergo specialized safety reviews.

Installation and Debugging

Before installation, the nameplate, specified flow direction, and flange connection conditions should be checked, welding slag and hard debris inside the pipe should be removed, and pipeline stress should be avoided from being transmitted to the valve body. Maintenance space should be reserved around the pneumatic actuator, and the instrument air source should meet the quality and pressure requirements of the supporting actuator and accessories. The first debugging should check the air-to-open or air-to-close action, valve stem stroke, positioner or valve position feedback, fail-safe position on loss of instrument air, and interlocking logic, and then check the sealing of the connection parts according to regulations and gradually put them into operation.

Operation and maintenance

During operation, attention should be paid to the instrument air supply, valve position feedback, abnormal noise, external leakage, and control signals. When there is a delay or inability to move properly, the instrument air source, filter pressure reducing device, positioner or electrical conversion accessories, actuator and control circuit should be checked first, and then the valve stem, valve core, valve seat and sealing components should be checked. Blindly increasing the air source pressure should not be used to compensate for mechanical failures. Before maintenance, it is necessary to isolate the medium, relieve pressure, and confirm that residual energy such as the instrument air supply has been safely isolated and released; After replacing the components, sealing and action checks should be carried out.

Q&A on the selection of pneumatic single seat regulating valve

ZJHP-16C pipeline is DN50, must the regulating valve also be selected as DN50?

not always. Please provide the minimum, normal, and maximum flow rates, upstream and downstream pressures, media, and temperature. First, calculate Cv/Kv and the available opening range, and then determine the valve diameter; Choosing too large may also make small flow regulation unstable.

Do I need to confirm the input signal and valve position feedback when connecting ZJHP-16C to DCS?

It is necessary to confirm the control input, valve position feedback, electrical power or instrument air supply conditions, interfaces, and required fail-safe position separately. Input and feedback are not the same function, and it cannot be assumed that all analog signals or communication protocols are fully equipped based solely on the name "regulating type".

I need ZJHP-16C to close if the instrument air supply fails. Which actuator configuration should I specify?

The fail-safe position required by the process on loss of instrument air should be clarified first, and then the single or double acting scheme, output force or torque, and accessory circuit should be checked. You cannot select cylinders based solely on valve diameter, nor can you assume that all pneumatic configurations will close when there is a loss of air.

Selection and ordering information

Suggest providing the medium and composition, design and operating temperature, pressure before and after the valve, normal/maximum/minimum flow rate, pipeline standards, operating frequency, control signals, instrument air supply conditions, air-to-open or air-to-close action, and the required fail-safe position on loss of instrument air, and on-site environmental conditions. Fouten Flow Control (Jiangsu) Co., Ltd. can use this information to check the valve diameter, valve internals, pneumatic actuator, and control accessory configuration.

Selection references: Check Cv, Kv and flow characteristics, Single-seated vs cage-guided control valves, Pneumatic vs electric control valves. Confirm capacity, trim and actuation separately for the ordered assembly.

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